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    Home»Printing»Why Brands Are Switching to Custom Printed Lay Flat Pouches
    Printing

    Why Brands Are Switching to Custom Printed Lay Flat Pouches

    Josh PhillipBy Josh Phillip21 June 20253 Mins Read
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    The packaging landscape has changed. In an era where visual impact, convenience, and sustainability can make or break a purchase, brands are rethinking how they deliver their products. More and more are making the switch to custom printed lay flat pouches — and it’s easy to see why.

    Unlike bulky rigid containers or outdated boxes, lay flat pouches offer a lightweight, modern, and cost-effective solution that aligns with how consumers shop, store, and use products today. From startups testing the market to national brands launching new SKUs, this format offers the versatility and performance that businesses need in a fast-moving world.

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    • Portability, Protection, and Premium Presentation
    • From Supplements to Snacks and Beyond

    Portability, Protection, and Premium Presentation

    At their core, lay flat pouches deliver three major wins: they’re portable, protective, and highly customizable.

    Portability is essential in categories where single-serve or travel-friendly packaging makes the difference between trial and repeat purchase. These pouches are compact and easy to toss in a gym bag, purse, or suitcase. That’s a key reason why they’re becoming a go-to format in custom vitamin packaging. Whether you’re selling daily supplements, powdered greens, or wellness gummies, lay flat pouches fit right into on-the-go lifestyles.

    Protection is just as important. High-barrier films used in lay flat pouches provide defense against moisture, oxygen, and UV exposure, preserving product freshness and extending shelf life. You don’t have to compromise between form and function — you get both.

    And when it comes to presentation, digital printing lets your brand shine with vivid, photo-quality graphics and premium finishes. Every detail, from matte vs. gloss textures to resealable closures and custom die-cuts, can be tailored to enhance shelf appeal and user experience.

    From Supplements to Snacks and Beyond

    Lay flat pouches aren’t just for one product type — they’re a cross-category solution. While popular in the wellness space, they’re also gaining traction in food, pet treats, cosmetics, and even promotional sample packaging.

    For food brands, the slim profile is perfect for portion-controlled snacks, spice blends, and coffee samples. For beauty brands, it’s a sleek and sanitary option for masks, serums, or powders. The low material usage also supports sustainability efforts, which is increasingly important to conscious consumers.

    And if your products require more volume or shelf presence, stand up pouch packaging can complement your portfolio. Many brands use lay flat pouches for sample sizes or ecommerce kits, while relying on stand-up pouches for retail displays and larger quantities. With ePac, you can seamlessly scale both formats while keeping your branding and quality consistent.

    Today’s consumers expect more from packaging — and so should you. Custom printed lay flat pouches deliver the flexibility, performance, and style that modern brands need to stand out in a crowded marketplace.

    If you’re ready to offer packaging that reflects the quality of what’s inside, ePac is here to help you bring it to life.

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    Josh Phillip
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    Talha is a distinguished author at "Ask to Talk," a website renowned for its insightful content on mindfulness, social responses, and the exploration of various phrases' meanings. Talha brings a unique blend of expertise to the platform; with a deep-seated passion for understanding the intricacies of human interaction and thought processes

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